Intelligent Baghouse Management
PREVENT EMISSIONS IMPROVE OPERATIONS – FilterSense particulate monitoring and control solutions
Why FilterSense?
Particulate filtration systems, such as baghouses and cartridge dust collectors, and baghouse filter control systems are critical for industrial productivity and process control.
They are equally important for employee health, plant safety, and compliance with EPA and OSHA regulations.
FilterSense is the #1 choice of experienced end users and OEMs around the world
Engineers and plant personnel that have used alternative products know that there is a difference. They trust FilterSense product specifications, quality, and performance. They value FilterSense advanced technology, beneficial product features, expertise for large projects, and proactive support.
Proven Results
FilterSense has thousands of proven installations in virtually every application and industry around the world. While FilterSense is the leader in fabric filter applications, our particulate monitors are applicable to many cyclone, powder flow, electrostatic precipitator, and mist eliminator applications.
REAL SOLUTIONS
How FilterSense will Benefit you?
Process Control & Optimization
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Control DP, airflow, production and ventillation
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Analyze performance and diagnose problems
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Optimize filter cake and filtration efficiency
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Minimize compressed air and energy use
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Prevent loss of valuable powders
Operating & Maintenance Costs
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Eliminate manual inspections
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Prevent costly unforeseen downtime
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Avoid emission damage (cars, structure, homes) Extend filter life and lower replacement costs Protect downstream equipment
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(blowers, vacuum pumps, HEPAs, turbines, oxidizers)
Engineering & Support
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Assess OEM filter life and performance warranty
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Keep internal resources focused on core operations
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Take advantage of turn-key, proven solutions
Solve challenges with industry experts
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Prevent loss of valuable powders
EPA, Health & Safety (OSHA/NFPA)
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Prevent out-of-compliance, avoid fines, shutdowns, and lawsuits
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Reduce personnel exposure to confinedspaces, hazardous particulate, and gases
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Ensure hazardous dust pickup, prevent dust accumulation
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Be socially responsible and adhere to corporate environmental ethics and policies such as ISO 14000
Industries we serve
Air Pollution Control
Cement
Metals
Power/Utility
Incinerator
Foundries
Smelting
Powder process / handling
Powder Processing
Chemicals & Plastics
Food & Dairy
Mineral / Mining
Pharmaceuticals
Industrial dust ventilation
General Manufacturing
Metal Casting
Paper
Dry recycling
High Quality Solutions
FilterSense offers a full range of products. Particulate monitors include durable low–cost detectors to high-performance measuring instruments. Controls include basic and diagnostic controls to large-scale comprehensive control systems. Additional products include SCADA/HMI and EPA reporting software, differential pressure transmitters, and basic pulse jet timers.For varying process conditions, regulations and budgets
Stack Particulate Monitors
B-PAC TM™ Controls
Baghouse Performance Analysis & Control
Control and monitoring systems for all types of baghouses and cartridge dust collectors provide optimized filtration and highly beneficial preventive diagnostics
Dynacharge
With our innovative range of Dynacharge particulate monitors you can easily monitor your stack dust emissions. We are the only company that provides simple bluetooth data download for environmental results right at the stack.
Intellipulse
Ensure consistent airflow to maintain
production, ventilation, and dust recovery and Easily Maintain the optimum filter cake with a differential pressure within 0.1 InWC with minimum pulsing that will extend the life of your filter bags and make savings reducing compressed air useage by up to 40%.
BPAC
Having have full control of your baghouse with inputs from a wide range of sensors such as DP, solenoid valves header tanks level switches etc., enables you to prevent emission failures with early warning and improve your processes and prevent unscheduled downtime from filter failure.
B-PAC ACTIONABLE DIAGNOSTICS
Configurable for All Sizes & Types of Filters
Locate filter leaks (by row) weeks before visible emission
Detect/locate open and shorted solenoids that
lead to plugged filters and cascading failures.
Detect and locate ruptured, frozen, and lazy pulse diaphragms
– One rupture can cost €1,000/week in compressed air and cause filters to blind
– Eliminate other problems caused by air loss
B-PAC Monitor all elements of your baghouse filter NEVER BE CAUGHT OUT AGAIN
FUTURE PROOF PRODUCT DESIGN
INSTRUMENT PLATFORM
FilterSense’s instrument platform provides cutting- edge design and leading value for single point instrumentation (line powered alarm devices and loop powered transmitters – HART available).
Industry leading technology includes accurate low level sensing and true automatic zero, and span measurements (for EPA self-tests) under the low power constraints of a loop power device.
Mechanical features include modular display, removable electronics module, water intrusion protection, custom housing (rotatable with multiple conduits), heavy-duty modular sensor, and both integral one-piece instruments (shown) and remote electronics.
MICS™ PLATFORM
FilterSense’s MICS™ platform (pronounced “mix” ) is a Modular Instrumentation and Control System that offers a choice of processing power and display, a wide range of technology and functionality features (such as SD card support), modular I/O, and selection of fieldbus (all major protocols). MICS™ provides easy expansion, reduced spares, and simplified service.
At the core of MICS is a CANbus architechture and slice-style DIN rail modules (no backplane). CANbus provides reliable high speed communications while, mechancially, the modules provide protection of electronics and easy in/easy out installation
Contact Us
PCP Group, PCP House, Ballymore Eustace, Co. Kildare, W91W275, Ireland
+353 (0)45 863220
info@pcpgroup.ie
