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Ensuring the protection of shredders and crushers is essential for prolonging the lifespan of machinery and ensuring they operate efficiently. These powerful machines are designed to break down objects or materials into small pieces, regardless of their mass. For example, they can fragment large, heavy items, including bones in the food industry.

However, due to their constant high-performance demands, it is common for these machines to encounter issues if not properly maintained. Despite the importance of good maintenance, many companies are still unsure about the best solutions on the market to protect the shredders used in their industries.

With this in mind, PCP Group has prepared a comprehensive guide to present the best ways to keep your equipment functioning smoothly. Read on to learn more!

What Are Industrial Shredders and Crushers?

Before exploring the solutions, it’s important to understand what industrial shredders and crushers are. These machines, sometimes referred to by different names depending on the region, are used to break down materials—such as food or objects—into smaller fragments.

In industry, shredders and crushers are used to reduce materials into smaller pieces, either to facilitate their reuse in other products or to make disposal easier. There are various types of shredders on the market, each designed for a specific function. It is important to respect the intended purpose of each machine, as they are built to handle specific materials. Misuse can lead to malfunctions and even machine failure, resulting in significant losses for the company.

Protection for Shredders and Crushers by PCP Group

PCP Group offers various types of protection for shredders and crushers. Our solutions are designed to ensure that all machinery is safeguarded against potential issues that may arise during daily operations. Additionally, our protective systems help extend the lifespan of machine parts, reducing the need for frequent repairs and maintenance.

Some of our solutions include:

  • Metal Detectors for Conveyor Belts:
    These detectors are used alongside angular chute conveyors. Our TR MetAlarm system by Eriez is crucial for detecting any large residual metal pieces that may be present during the shredding process. This system is versatile, suitable for industries such as wood, plastic, mining, and aggregates. With a lightweight design, the MetAlarm is easy to handle and features a simple, quick installation.
  • High-Sensitivity Metal Detectors:
    This product is highly adaptable and is designed for use in a variety of industrial applications, including chemical, food, textiles, pharmaceutical, plastics, and rubber industries. Our Xtreme Metal Detector surpasses previous models and competitor products in detecting small metal fragments during production. It prevents delays caused by damage from materials that should not be processed by the shredder.
  • Protecting Equipment Without Interrupting the Process:
    Our magnetic separators are excellent options for protecting shredders and crushers. They effectively remove unwanted iron from production lines without requiring a halt in operations, unlike some other models. In addition to providing safe removal, they help optimise industry time by eliminating the need to stop machinery for the removal of metal fragments.

Where Can Shredders Be Used?

As mentioned earlier, there are various options for shredders and crushers on the market. This variety allows each industry with a need for these machines to find the right version for their business. Some industries that commonly use shredders include:

  • Food processing;
  • Pharmaceuticals;
  • Wood;
  • Plastics;
  • Rubber;
  • Metal;
  • Aluminium.

Each industry will have a shredder specifically suited to its particular needs. It’s also crucial to ensure that even when the correct machinery is in use, regular maintenance is carried out to extend the machine’s life and safeguard workers from potential risks.

Rely on PCP Group!

If you are looking for a company that provides the best solutions for protecting shredders and crushers in your industry, rely on PCP Group. We are dedicated to delivering essential services that ensure high-quality operational efficiency, which is key to meeting market demands with protection and professionalism.

With our unique advantages, we guarantee that not only will your machinery be always ready to perform its tasks, but it will also operate without posing risks to your employees during working hours.

Trust PCP Group for the best service in protecting your shredders and safeguarding your business!