- +353 45 863 220
- info@pcpgroup.ie
Ensure safety and quality – Prevent contamination and protect your production with our expert metal detection and separation solutions.
PCP tramp metal detectors stop conveyors before damaging metal reaches critical machines.
No — Metal detectors are designed to meet the requirements of each processing line.
Systems are designed in a bespoke manner to suit the specific application, however, a temporary metal detection system can be deployed until the permanent solution arrives on site.
Metal Detection minimises damage and disruption to the process.
Yes — Metal detectors combined with magnets can be used successfully to detect crushing, grinding and shredding on mixed waste streams.
No.
Yes — preventing tramp metal ingress extends machinery life significantly.
Yes — coils, sensors, and spares are stocked in Ireland.
We provide a quick, effective call out service.
No — only simple calibration and visual checks are required.
Yes — we provide training for in-house servicing.
Yes — integration into PLC/E-stop is standard.
It prevents equipment failures that could cause leaks, fires, or environmental incidents.
Yes — all events can be recorded for compliance reports.
Yes — removing tramp metal improves purity and reduces contamination.
Yes — detectors are safe and effective in organic material streams.
Yes — insurers often recognise reduced catastrophic failure risks.
Yes — modular units can be added to new lines.
Yes — higher purity adds commercial value.
Yes — PCP provides SLAs and maintenance contracts.
They stop conveyors instantly before damaging metal enters crushers, grinders, or kilns.
Yes — detectors are ruggedised and built for harsh industrial conditions.
Retrofit installation takes hours with minimal disruption.
No — detectors run seamlessly inline without affecting throughput.
Absolutely — preventing one catastrophic failure saves weeks of downtime.
Yes — PCP delivers design, installation, commissioning, and training.
Typically, once a year— quick and simple to perform.
Yes — we train your team for calibration and minor servicing.
Yes — integration into PLC/SCADA systems is standard.
No.
Yes — coils, sensors, and spares are stocked in Ireland for rapid supply.
Before crushers, grinders, kilns, and other critical equipment.
Yes — systems are widely used in biomass and RDF feed applications.
Yes — by removing tramp metal, fire and explosion risks are significantly reduced.
Yes — sensitivity can be adjusted depending on material density.
No — they identify tramp metal without affecting material flow.
Yes — full automation with plant SCADA is standard.
By stopping unnecessary tramp metal ingress into the plant the metal detector increases the operational lifespan of the processing equipment.
Yes — modular systems expand as operations grow.
Yes — proactive detection lowers the risk of catastrophic breakdowns.
Yes — PCP offers service agreements and lifecycle support.
Key points include before crushers, screens, and mills — the most vulnerable equipment.
Yes — sensitivity is adjustable to match varying mineral feeds.
Yes — they connect directly to PLC/SCADA systems.
Yes — our systems are built for heavy-duty, continuous high-volume operations.
Yes — ruggedised housings and components withstand mining conditions.
Typically Once a year, depending on site conditions.
Yes — PCP trains maintenance crews for calibration and repairs.
Yes — Our systems run on 24V or generator power, suited for remote operations.
No — sensitivity is tuned to avoid nuisance trips.
Yes — spares are available locally for fast supply.
Yes — systems integrate easily during upgrade projects.
Minimal — detectors typically bolt directly to conveyor structures.
Yes — full installation, testing, and handover are included.
Yes — full design documentation is supplied.
Quick — retrofit units can be installed in hours.
Yes — modular systems expand with throughput.
Yes — systems reduce the risk of catastrophic equipment failures and environmental incidents.
Yes — full lifecycle support and maintenance agreements are available.
Yes — by stopping damaging metal, they extend the lifespan of crushers and conveyors.
Yes — PCP systems are designed for full compliance with HACCP, BRC, and ISO22000.
Yes — high-sensitivity coils can detect even small ferrous and non-ferrous fragments.
Yes — PCP provides validation and certification documentation.
Yes — all detection events are recorded and can be exported for compliance audits.
No — detectors are fully non-intrusive and food-safe.
Yes — full technical and performance documentation is included.
No — systems operate inline with no impact on throughput.
Yes — units can be installed across all critical lines, centrally monitored.
Yes — fully automated with alarms and event logging.
Yes — systems are designed for both high and low-speed lines.
Yes — designs are modular and space-efficient.
Yes — they stop metal before it reaches sensitive packers and fillers.
Yes — by removing tramp metal, they ensure clean product streams.
Yes — systems log detection and removal events for long-term traceability.
Yes — full compliance documentation is supplied.
Yes — systems are GMP-compliant and suitable for high-purity pharma lines.
Yes — non-intrusive detectors are built for sterile and cleanroom environments.
Yes — fully integrable into plant monitoring systems.
Preventing one contamination incident can save millions in recalls and fines.
It can be structured as either purchase or lease.
Yes — case studies and testimonials are available.
Yes — proactive detection reduces product recall risks.
Yes — systems expand modularly across sites.
Yes — PCP offers regular calibration, service, and compliance checks.